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系統識別號 U0026-3008201801392700
論文名稱(中文) 應用全自動虛擬量測於碳纖維產業
論文名稱(英文) Applying Automatic Virtual Metrology to Carbon Fiber Industry
校院名稱 成功大學
系所名稱(中) 製造資訊與系統研究所
系所名稱(英) Institute of Manufacturing Information and Systems
學年度 106
學期 2
出版年 107
研究生(中文) 楊育儒
研究生(英文) Yu-Ru Yang
學號 P96054074
學位類別 碩士
語文別 中文
論文頁數 54頁
口試委員 指導教授-鄭芳田
召集委員-洪敏雄
口試委員-楊浩青
口試委員-陳朝鈞
中文關鍵字 碳纖維生產  連續型生產  全自動虛擬量測  在製品追蹤 
英文關鍵字 Carbon Fiber Manufacturing  Continuous Production  Automatic Virtual Metrology(AVM)  Work In Process (WIP) Tracking. 
學科別分類
中文摘要 碳纖維是目前世界上最受關注的複合材料之一,碳纖維的用途廣泛,從自行車到太空梭都可以看到碳纖維應用的身影。然而碳纖維的生產性質屬於連續型生產,且檢驗方式皆為破壞性檢驗,因此對於碳纖維的成品品質檢驗一直沒有全面性的方法。
隨著科技的發展,全自動虛擬量測已可成功應用於各種產業,並將具有量測延遲特性之抽檢轉變為線上即時的品質全檢;透過全自動虛擬量測可以使碳纖維成品的每一單位皆被檢驗,來確保成品的品質。
連續型生產最大的關鍵在於不能準確地定義每單位的成品,且不能對產品打上標籤,因此本論文提出生產資訊回推機制,可以提供每單位在製品一個虛擬標籤,並透過此標籤回推其生產過程之各項製程參數,藉此完成製程參數的蒐集,並利用全自動虛擬量測之方法來進行成品品質預測。當取得每卷碳纖維成品的抽檢資訊後,利用雙階段演算法進一步調整預測模型與成品品質,使碳纖維生產過程的線上即時品質全檢能兼顧即時性與準確性。
英文摘要 Carbon fiber is currently one of the most popular composite materials in the world, with its wide applications including from bikes to space shuttles. However, there is no comprehensive method for the quality inspection of carbon fiber products so far due to its feature of continuous production and destructive examination. Through years of development, Automatic Virtual Metrology (AVM) can be applied to various industries to turn the offline sampling inspection with metrology delay into online and real-time total inspection. With AVM, every unit of the carbon fiber products can be examined to ensure product quality. The biggest issue of continuous production is that it can neither accurately define each unit nor label on the products. To solve this problem, a production data traceback mechanism is proposed in this paper. This mechanism can provide a virtual label to each workpiece for referring back to the process parameters of the production; with such mechanism, process data collection can be acquired for AVM to conduct product quality inspections. After attaining the sampling inspection products, the Dual Phase algorithm can be adopted to adjust the prediction models to ensure both the promptness and accuracy of the real-time and online total inspection of carbon fiber production.
論文目次 摘 要 II
誌 謝 X
第一章 緒論 1
1.1 研究背景 1
1.2 研究動機與目的 3
1.3 研究流程 4
1.4 論文架構 5
第二章 文獻探討 6
2.1 碳纖維製程 6
2.2 全自動虛擬量測 6
2.3 在製品追蹤(WIP Tracking) 7
2.4 關鍵參數選擇 7
第三章 研究方法 8
3.1 連續型生產原始資料前處理機制 8
3.2 生產資訊回推機制 9
3.3 拉伸比變化調整機制 10
第四章 案例呈現 12
4.1 離線實驗與驗證碳纖維製程導入AVM系統 12
4.3 全量測項目預測及導入TVA機制 16
4.4 全自動虛擬量測系統上線規劃、導入及呈現 21
第五章 結論 33
5.1 總結 33
5.2 未來研究方向 33
參考文獻 34
附錄 37
A. 重要參數列表 37
B. 實驗三之各項量測項目預測趨勢圖 43
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