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系統識別號 U0026-2907201510111100
論文名稱(中文) 以精實價值流圖改善偏光板原物料的分條作業
論文名稱(英文) Use lean value stream map to improve polarizing raw materials for slitting jobs
校院名稱 成功大學
系所名稱(中) 工業與資訊管理學系碩士在職專班
系所名稱(英) Department of Industrial and Information Management (on the job class)
學年度 103
學期 2
出版年 104
研究生(中文) 余鎮宇
研究生(英文) Chen-Yu Yu
學號 R37021121
學位類別 碩士
語文別 中文
論文頁數 40頁
口試委員 指導教授-利德江
口試委員-戴文禮
口試委員-葉俊吾
口試委員-張峯銘
中文關鍵字 偏光板原材料  分條  精實  價值流圖 
英文關鍵字 Polarizer film raw materials  slitting  lean  VSM 
學科別分類
中文摘要 面臨全球化的競爭之下,現今產品的生命週期縮短、產品朝向少量多樣、客戶要求快速出貨等的競爭壓力下,精實(Lean)的概念近年來受到許多製造業的重視,成為一項熱烈討論的議題。許多企業均希望藉由導入精實活動的做法,來發掘與改善生產思維上沒有注意到的盲點,藉由消除生產流程中的浪費,來強化生產流程的效率,以期能縮短在製品時間、減少無謂的搬運、節省人力、消除浪費、改善產品品質、降低成本與縮短交期、提升客戶滿意度…等。
本研究嘗試運用精實系統思考法中所談到的價值流圖(Value stream map,VSM)的方法來做為推動精實活動的主要分析方法。以一個偏光板(Polarizer film)原物料分條(Slitting)作業的新流程,來找出價值流程中浪費及改善機會。並藉由研究結果來規劃未來理想狀態圖,進而持續不斷改善,引導該個案製程之價值流程,將精實概念與價值流分析手法推廣至其他流程,落實應用於偏光板業界中。
英文摘要 This study aims to apply the Value Stream Mapping (VSM) addressed in lean thinking as the major analytical method in the promotion of lean manufacturing. Using a new procedure in slitting jobs for polarizer film raw materials, this study attempts to find the waste in the value stream that was not noticed in terms of production thinking and, in turn, to find the possibilities for improvement. Through elimination of waste in the manufacturing process, the efficiency of the process can be enhanced, thereby shortening the manufacturing time, reducing as much waste as possible, improving product quality, cutting down on the cost, shortening lead time, raising customer satisfaction, etc. With the research results, a future state VSM is drawn and will be constantly improved. As a result, the value streaming of the production procedure for this case herein studied can be introduced, and the concept of lean and the value stream analysis method can be further adopted in other types of processes, and applied in the polarizer film industry.
論文目次 摘要 .............................................................. I
Extended abstract................................................ II
誌謝 ............................................................. VI
目錄 ............................................................ VII
圖目錄 .......................................................... IX
表目錄 ............................................................ X
附錄 .............................................................. X
第一章 緒論 ....................................................... 1
1.1 研究動機與背景 .............................................. 1
1.2 研究目的 .................................................... 2
1.3 研究流程 .................................................... 3
第二章 文獻探討................................................... 4
2.1 偏光板概論 .................................................. 4
2.1.1 偏光板應用 ............................................. 4
2.1.2 偏光板的原理 ........................................... 4
2.1.3 偏光板的原材料 ......................................... 5
2.2分條作業 .................................................... 7
2.3精實系統概念 ................................................ 8
2.3.1 精實的應用 ............................................. 9
2.3.2 精實系統思考法的原則 .................................. 11
2.3.3 價值流圖 .............................................. 14
第三章 研究方法.................................................. 16
3.1問題描述 ................................................... 16
3.2問題限制 ................................................... 18
3.3 研究架構圖 ................................................. 19
3.4 價值流圖模式架構 ........................................... 21
第四章 實證研究.................................................. 23
4.1 改善步驟 ................................................... 23
4.2 現狀圖繪製 ................................................. 23
4.3 未來圖繪製 ................................................. 29
第五章 結論與建議................................................ 33
5.1 研究結論 ................................................... 33
5.2 研究建議 ................................................... 33
附錄 ............................................................. 34
參考文獻 ......................................................... 38
中文文獻 ....................................................... 38
英文文獻 ....................................................... 39
網站參考 ....................................................... 40
參考文獻 中文文獻
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英文文獻
Almeida , M.,Abreu,S.,Implementing lean production systems: research areas and opportunities for future studies.International journal of production research,Vol.51,No.22,P6663–6680,2013.
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網站參考
WIKIPEDIA,Roll Slitting ,http://en.wikipedia.org/wiki/Roll_slitting.
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