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系統識別號 U0026-2007201511462900
論文名稱(中文) 具多機台可修復模組系統之定期維護及檢測策略
論文名稱(英文) Periodic maintenance and inspection policy in a multi-facility system with restorable modules
校院名稱 成功大學
系所名稱(中) 工業與資訊管理學系
系所名稱(英) Department of Industrial and Information Management
學年度 103
學期 2
出版年 104
研究生(中文) 吳君陞
研究生(英文) Chun-sheng Wu
學號 R36024045
學位類別 碩士
語文別 中文
論文頁數 54頁
口試委員 指導教授-謝中奇
口試委員-張裕清
口試委員-吳政翰
中文關鍵字 觸控面板  維護  檢測  曝光光罩 
英文關鍵字 Touch panel  Maintenance  Inspection  Exposure mask 
學科別分類
中文摘要 在高競爭力的環境下,企業為了生存不外乎就是創造利潤,提供顧客高品質的產品,這麼做一方面可以得到更好的商譽為企業打下更好的基礎,另一方面可以減少顧客抱怨產生的外部成本,因此,控管產品品質的部分更顯得重要,為了顧及產品的品質就必須對生產的設備進行維護與檢測以確保設備可以保持在良好的狀態,因此,設備的維護與檢測在生產過程中是一個重要的環節,然而,每家企業對於生產設備的維護與檢測都有自己的一套做法,在制訂維護與檢測的策略時,如果沒有一套最佳的維護與檢測策略,就無法以最小的成本進行生產,因此,為了要以最佳的維護與檢測進行生產,本研究以觸控面板產業為實際案例,並利用系統模擬的方式建構曝光光罩 (exposure mask) 預防性維護與檢測的模型,以最小成本為目標,求得曝光光罩最佳的檢測與預防性維護的策略,然而,現今許多面板廠對於產品的檢測是採取抽檢的方式,但抽檢有可能會導致漏檢的問題,也就是有瑕疵的玻璃沒有被抓到而流到下一個製程,這部分流出系統外部的成本就沒有計算到,導致低估了整個生產流程的成本,因此,本研究設定設備實際發生失效的點、維護點與檢測點,經由這三個點不斷疊代找出精確的成本項,並改變現有單位成本的參數,會對最佳的維護頻率與檢測頻率的組合產生什麼影響。最後,本研究得到的結果希望可以提供管理者做為參考的依據,為企業創更多的利潤。
英文摘要 Companies not only need to make a profit in a highly competitive environment but also need to provide customers high quality products. Therefore, product quality is important. In order to produce high quality products, companies must adopt a maintenance and inspection policy for the production equipment. One of the possible objectives is to establish an optimal maintenance and inspection policy that achieves minimum cost. This study adopts the touch panel industry as the subject, and uses system simulation to find the optimal maintenance and inspection policy with minimum cost.
From the perspective of a company, equipment is an important asset. When the equipment fails or is under maintenance, idle cost is incurred. On the other hand, defective products could be passed to customers, incurring external cost, if inspection or maintenance is done less frequently. Therefore, this study considers the maintenance and inspection factors simultaneously that balance idle cost and external cost.
論文目次 摘要i
Extended Abstractii
誌謝v
目錄vi
圖目錄viii
表目錄v
第一章 緒論1
1.1 研究背景與動機1
1.2 研究目的2
1.3 研究範圍2
1.4 研究流程3
1.5 研究架構3
第二章 文獻探討5
2.1 觸控面板產業5
2.1.1 觸控面板製程6
2.2 維護 8
2.3 檢測 11
2.4 小結 13
第三章 模型建構與發展15
3.1 模式情境15
3.2 研究假設17
3.3 成本模型18
3.4 符號定義20
3.5 建構模型21
3.5.1 時間及單位成本29
3.5.2 預防性維護及定期檢測頻率上、下限值30
3.6 小結 31
第四章 模擬分析32
4.1模擬設定32
4.2模擬結果34
4.3參數分析35
4.3.1 機台閒置成本之分析35
4.3.2 外部成本之分析38
4.3.3 重工成本(內部成本)之分析41
4.3.4 光罩失效使用片數標準差之分析44
4.4 小結 47
第五章 結論與未來研究方向48
5.1結論48
5.2未來研究方向50
參考文獻51
參考文獻 呂政達,曝光光罩維護保養成本最小化之研究,國立成功大學工業與資訊管理研究所,2014.

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